Surgical Ortho Fixtures are high-precision, contamination-controlled workholding solutions specially designed for machining orthopedic implants, surgical instruments, and medical components.
These fixtures ensure micron-level accuracy, repeatability, and surface integrity, which are critical to meet medical industry standards and regulatory requirements.
They are engineered to support complex geometries, delicate profiles, and biocompatible materials while maintaining strict dimensional and finish control.
Applications
Surgical Ortho Fixtures are widely used for:
- • Orthopedic implants (plates, screws, nails, rods)
- • Joint replacement components (hip, knee, trauma parts)
- • Surgical instruments & tools
- • Medical-grade titanium & stainless steel parts
- • CNC turning, milling & grinding of implants
- • Multi-operation machining & finishing
- • R&D, prototype & mass production
Key Features
- ✔ Ultra-high accuracy & repeatability
- ✔ Designed for complex orthopedic geometries
- ✔ Non-marking and distortion-free clamping
- ✔ Medical-grade surface protection
- ✔ Multi-operation capability (one setup, multiple processes)
- ✔ Compatible with CNC, VMC, HMC & SPM machines
- ✔ Easy cleaning & sterilization-friendly design
- ✔ Automation-ready for batch production
Types of Surgical Ortho Fixtures
- • CNC Machining Fixtures for Implants
- • Multi-axis Ortho Fixtures
- • Indexing & Rotary Fixtures
- • Drill & Tapping Fixtures
- • Grinding & Polishing Fixtures
- • Inspection & Gauging Fixtures
- • Prototype & R&D Fixtures
- • Custom Implant-Specific Fixtures
Materials & Design Considerations
- • Fixture Materials: Stainless Steel / Tool Steel / Aluminum
- • Clamping Elements: Soft jaws, polymer pads, special inserts
- • Accuracy: ≤ 0.005 – 0.01 mm
- • Surface Protection: Burr-free, scratch-free contact areas
- • Customization: 100% as per implant drawing or sample
Advantages
- • Consistent implant quality & dimensional accuracy
- • Reduced rejection & rework
- • Faster cycle time with multi-operation setups
- • Improved process reliability
- • Suitable for ISO & medical manufacturing standards