EXPANDING COLLET

EXPANDING COLLET
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EXPANDING COLLET

An Expanding Collet, also known as an internal gripping collet or expanding mandrel, is a workholding device that clamps components from the inside diameter. When actuated mechanically, pneumatically, or hydraulically, it expands uniformly to grip the bore, ensuring excellent concentricity and secure holding without causing external deformation.

 

 

An Expanding Collet (also called Internal Gripping Collet / Expanding Mandrel) is a work-holding device that grips from the inside diameter (ID) of a component.
When actuated (mechanical, pneumatic, or hydraulic), the collet expands uniformly to clamp the bore, ensuring excellent concentricity without external deformation.


🔹 KEY FEATURES

Internal gripping for finished OD parts

Uniform 360° expansion

High concentricity & repeatability

No external marking or distortion

Ideal for thin-wall & precision components


 

📐 EXPANDING COLLET – STANDARD DIMENSION RANGE

Parameter

Typical Range

Bore Holding Range (ID)

6 – 80 mm

Expansion Stroke

0.1 – 0.5 mm

Length (L)

40 – 150 mm

Accuracy (TIR)

≤ 0.01 mm

Actuation

Mechanical / Pneumatic / Hydraulic

Grip Type

Internal (ID expanding)

 

📌 Exact dimensions and expansion stroke is job-specific and designed as per component bore & tolerance.

 

Double taper expansion collets

 

 

Double taper expansion collets are standard form as expansion collets for inside diameter clamping type. It is made to be expanded by drawing the central part of the collet with a drawbar, and clamp a workpiece.

These collets open in parallel since there are flexing slots from both sides of front and back.

According to the form of these collets, a little more clamping range in a free state can be taken.

 

 

Single taper expansion collets

Single taper expansion collets are used for primary processing, such as NC lathe, in many cases.

It is made to be expanded by drawing the central part of the collet with drawbar, and clamp a workpiece.

These collets open in parallel since there are flexing slots from both sides of front and back.

High precision is expectable as compared with double taper expansion collets.

 

Flange type expansion collets

 

These are expansion collets with flange. It is made to be expanded by drawing the central part of the collet with a drawbar, and clamp a workpiece.

These collets may not open in parallel in case of the specification that the bore of the collet is opened widely in a free state since one side of the collet is a flange.

It’s easy to insert a workpiece since more clamping range in a free state can be taken.

 

 


🧩 CONSTRUCTION DETAILS

 

Body Material: Alloy Steel

Expanding Segments: Hardened & ground steel

Actuation: Taper sleeve / cone-wedge mechanism

Heat Treatment: Hardened & tempered

Finish: Precision ground critical surfaces


⚙️ TYPES OF EXPANDING COLLETS

Mechanical expanding collet

Pneumatic expanding collet

Hydraulic expanding collet

Slotted expanding collet

Rubber-assisted expanding collet

Custom profile expanding collet


🏭 APPLICATIONS

CNC turning & grinding

Gear & bearing components

Bushes, rings & sleeves

Thin-wall precision parts

Finish machining & inspection


📦 SUPPLY OPTIONS

Standard & custom sizes

Single-piece or segmented design

With drawbar / hydraulic interface

Designed as per drawing or job sample

Export-quality packaging available

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